Best Plasma Cutter Reviews And Buying Guide 2017

Welcome to the best plasma cutter reviews online! We will review several top models such as Hobart, Hypertherm, Esab, Eastwood, Lotos, Lincoln Electric, Miller Spectrum. These top of the line brands offer powerful amps, serious cutting and sever capabilities, high duty cycles and can stand up to heavy use.

If you are looking for lower priced models, we have reviewed them too! While these aren’t cutters that we would recommend for your business, they do work quite well for DIY jobs or infrequent use. So make sure to check out our Cheap Plasma Cutter Reivews.

Now, we know that finding the best one is not an easy task. So our goal here with these reviews is to help you by narrowing down the quality plasma cutters to those that are designed to work almost anywhere and in any capacity. In doing so, we will take a look at several high end models and also a couple of budget models.

So let’s get started! Here is a quick comparison of the top rated plasma cutters that we have reviewed.

Best Plasma Cutter Comparison – Quick View

ModelAmpsCutting/SeverDimensions (HxWXD)Weight (lbs)Rating
Hobart 27iHobart 27i
Hobart Airforce 27i

273/8" @ 14ipm
5/8" @ ~5ipm
Lotos LTP5000DLotos LTP5000D
Lotos LTP5000D

501/2" @ 10ipm
3/4" @ 3ipm
Hypertherm Powermax 30 XPHypertherm Powermax 30 XP
Hypertherm Powermax 30 XP
301/2" @ 10ipm
5/8" @ 5ipm
Hypertherm Powermax 45Hypertherm Powermax 45
Hypertherm Powermax 45
451/2" @ 20ipm
1" @ 5ipm
Everlast PowerPlasma 50SEverlast PowerPlasma 50S
Everlast PowerPlasma 50S
503/4" @ 10-12ipm
7/8" @ 3-5ipm
Ramsond CUT 50DXRamsond CUT 50DX
Ramsond CUT 50DX
503/4" @7ipm
1" @ 4ipm
Miller Spectrum 625 X-tremeMiller Spectrum 625 X-treme
Miller Spectrum 625 X-treme
405/16" @ 13ipm
7/8" @ 5ipm
Lincoln Electric 20Lincoln Electric 20
Lincoln Electric 20
201/8" @ 10ipm
1/4" @ 3-5ipm

Best Plasma Cutter Reviews

Hobart 500565 Airforce 27i – TOP PICK

Hobart Plasma Cutter Airforce 27i The Hobart Airforce 27i is a great tool with a multi-voltage plug designed for cutting all conductive metals. It is available in a portable design. It features an inverter-based design with a power source which operates with 120 or 240 VAC in order to adapt and suit every work site. It has a multi-voltage plug which can be plugged through a standard outlet. The product does not require any special knowledge or skills in order to be set up. Any person can do that. Another feature of this tool that gives it an edge over other products is its ability to cut any conductive metal very quickly and efficiently. It gives a clean and precise cut. Cutting with this tool does not require you to preheat the metal material before you will be able to cut it. If you desire a quick and precise cutting, you should consider buying this model.




Lotos Plasma CutterLTP5000D The Lotos LTP5000D is an affordable compact and portable cutter which is designed to cut different kinds of metals including alloy steel, copper, mild steel, stainless steel and aluminum using a non-hazardous compressed air. This cutting tool is capable of using a pigtail to run directly on 110V 50/60 Hz or 220V 50/60 Hz power thanks to its dual voltage capability. It delivers efficient and quick cut. It features a pilot arc torch which is capable of cutting through painted, rough and rusty surface without generating any remarkable slag. This cutting tool could be used to cut both thin and thick metal. It comes with MOSFET transistor which makes the cutting of thin and thick materials possible. The package comes with a plasma torch, air regulator, air hose and its connection and ground clamp and cable. This product is very cheap because it is made in China, however the quality and features are very good.


Hypertherm 088016 Powermax 45

Hypertherm Powermax45 If you are looking for a portable and compact plasma cutter with impressive performance, the Hypertherm Powermax 45 should be an option for you. This product offers superior cutting and high quality gouge. Thus, the grinding and edge preparation required to produce high quality cutting are completed quickly. Hypertherman 088016 features a single phase input voltage of 200-240 and 34/28A. It is created with Hypertherm’s patented drag cutting technology which makes usage very simple even for newbie cutting with the tool for the first time. It has severance capacity of 1 inch (25mm) and can cut any metal of 1/2 inches (12mm) thick. The system features 20 inches work lead and 20 inches hand torch. This tool which is made in USA has a dimension of 16.8×6.8×13.7 inches and a weight of 40 pounds.


Ramsond CUT 50DX 50 Amp

Ramsond CUT 50DX This Ramsond Cut 520DY is another affordable and portable model with a weight of 19 pounds and dimension of 14.2 x 6 x 9 inches. It is uses a 110V/220V dual voltage and 50/60 Hz dual frequency and is rated at 50 Amperage. It is a 4th generation of Ramsond which is created with inverter technology. It is capable of delivering cleaner and more even cutting using the pulse width modulation and V-MOSFETs made by TOSHIBA. This model can be used by both professionals and DIY enthusiasts for cutting thanks to its ease-of-use. It can be used to cut different types of metal surfaces and materials such as carbon steel, stainless steel, copper, alloy steel, aluminum plate, brass and any other conductive material. It does not require much heat in order to be able to cut the surfaces.



Everlast PowerPlasma 50S

Everlast PowerPlasma 50S The Everlast PowerPlasma 50S is suitable for cutting both rusty and painted metal materials of any type with thickness of up to 3/8 inches. It delivers an outstanding smooth and clean cut. It features inexpensive service parts as well as consumables. The product features over current and air pressure light indicator that provides you with updates on the working condition of your unit. This cutter operates on a dual voltage of 120V/220V and 50 amperage. Everlast PowerPlasma comes with a front air pressure gauge. It features also an adjustable post flower for controlling about 60 seconds to enhance the torch life and consumable. It is quite easy to adjust the pressure via the front air pressure adjustment.



Miller Spectrum 625 X-treme

Miller Spectrum 625 X-treme Miller is the brand that speaks for itself. The Miller Spectrum 625 X-treme is not an exception and delivers an impressive cutting performance, however the price is high enough. It has a weight of 21 pounds. It comes with a shoulder strap to make it easier for the user to move from one place to another. The product connects to 120 or 240 volt input with ease without requiring yo u to remove the cover for relinking the power source. It works on a 60 Hz frequency and single phase power. It is quite easy to cut with this model. Besides the portability, it comes with an ergonomic handle to eliminate or minimize hand fatigue. It offers impressive maneuverability thanks to its flexible cable. For faster troubleshooting, the product is equipped with LED indicators for power, cup, temperature and pressure. This will help to eliminate the downtime. To ensure enhanced reliability, designers of this tool included high-speed fan that functions when the trigger of the torch is pulled.


Lincoln Electric 20

Lincoln Electric 20 This product is not cheap and is also manufactured by well-known brand – Lincoln Electric. The Lincoln Electric 20 is able to cut a metal sheet of 1/8 inches thick. It works on 115 volt, 15 amp for 10.15 amperage output or 115V, 20 amp for maximum output. The product is very portable featuring inverter design of 21 lbs. It is suitable for HVAC, sheet metal fabricator, farm, contractor, autobody and homeowners. The package comes with ground clamp of 9.5 feet, plug, 8 feet cable plug and power cord. It comes with 12 months parts and labor warranty.



How do you choose the best plasma cutter?

All the products reviewed above are good options. But there are a number of factors to consider looking for the best plasma cutter to make an informed decision.

What is your electric output requirement?

Plasma Cutter PigtailThe type of electrical service you have in your work shop or job site is an important factor to consider when looking for a plasma cutter. Do you have 110v or 220v? Each plasma cutter has its electricity requirements and several models can handle both. So, before you choose any model make sure that electrical service offered in your shop matches the product’s voltage and amperage. Otherwise, you won’t be able to use it in your location.

Do you need portability or will it just be in the shop?

Portability is also an important factor. If you are taking the cutter from one work site to another, then you have to buy a product that is flexible and has features such as a shoulder strap, handles made for easy carriage, and/or long cables. But if you do not plan to carry it from one place to another, then these portability features may be disregarded.

What is the duty cycle needed?

The duty cycle of a particular unit is the amount of time in an hour the cutter can safely operate without the torch or unit overheating or shutting down. This is generally expressed as a percentage and is determined by how much amperage the unit draws. A lower percentage means the unit can run in short periods while a larger percentage means the unit can run for more time.

What type of materials will you cut and what thickness?

Each plasma cutter is designed for cutting particular types of materials and metal of varying thickness. There are some that can cut any conductive metal such as stainless steel, alloy steel, aluminum or copper but the thickness of the metal they can cut also differs. So, you should consider the type of metal and thickness of metal you will be cutting before you make a choice.

What is your budget?

Your budget is another important factor to consider. After all, it is your hard earned money and we all know money doesn’t grow on trees! There is the tendency to think that quality cutting machines are expensive. Yes, a good number of them are expensive, but if you shop around, you will find excellent bargains on quality products. And who doesn’t want a high quality machine at an awesome price?

What are your cutting ability and performance requirements?

As a rule of the thumb, it is important that you choose a product with impressive cutting performance, a product that offers precise, smooth, and no slag or dross cutting. With such a tool, you will be able to obtain a perfect cut which means less clean up of dross and/or top spatter. Because machines have different amperage’s, they can cut differing thicknesses of metal. Some lower amp units can only cut up to 1/4″ while some higher amp cutters can cut up to 1″ or more.

Do you need a compressor or an air filtration system?

Don’t you just hate it when your new cutter arrives and then you find out you need one more thing before you can use it? Some units come with built-in compressors, while some don’t. Most don’t have this, so make sure you have an external compressor that is powerful enough. We recommend the Powermate Vx 80-Gallon Electric Air Compressor. You will also need to make sure your air compressor meets or exceeds the recommendation of the manufacturer and this one meets any of the requirements for the plasma cutters we have reviewed.

Dust, dirt, Oil, and moisture are the mortal enemies in compressed air systems and it is no different with plasma cutters. Often, basic filtration systems are built into the cutter, however the quality of your air compressor and filter still play a vital role. Humidity in the air is another issue since this condenses into moisture when pressurized and further condenses as it is released from the compressor. So you will also need a desiccant filtration system to remove the additional moisture and particulates that are in the compressed air. We recommend the Sharpe 6760 DryAire Dessicant Air Filter System. While filtration systems are expensive, they can make a difference between an good cut and a bad cut. Make sure to replace the filters periodically, otherwise, your cuts won’t be as clean and you’ll be burning through consumables more quickly.

What about consumables?

Plasma Cutter Consumables Some of the cutting parts will wear down with usage and need to be replaced. These are called consumables and depending on your usage patterns, you will eventually need to replace them. The shield, retaining cap, nozzle, electrode and swirl ring are all considered consumables. For more information check out this excellent article on consumables. Some of these parts, such as the electrode and nozzle, will need to be replaced more often. So make sure to take the cost of consumables into account when purchasing a plasma cutter. Many shudder at the thought of spending $1500+ on a cutter and then spend 3x as much in consumables over the life of their “bargain” machine.

Will you be free-handing or using on a CNC table?

Some units come with Computer Numerical Control (CNC) connections/interfaces while others can only be used for free-hand cutting. So ask yourself, are you planning on hooking your new plasma cutter up to your CNC table or not? Those with CNC interfaces may include a free-hand torch and the CNC torch would be an extra cost.

The above factors will determine the product that will meet your requirements. This is because the various products are created with different specifications to suit different needs. Of course, you should buy a product that will meet your requirements and cutting needs.


A plasma cutter is an important tool for any person working with metal. It is a bewildering prospect to select a piece of equipment that is new to you with so many manufacturers and models to choose from. They come in a number of models, sizes and amperages. However, if you answered the all the questions above, you will end up with the best plasma cutter that is right for you!